A flat wire inductor coil was initially produced using a labor-intense and costly method that involved blanking a piece coated strip, rolling the shape, and tinning the ends. Through a development effort with our companies, the part is now produced using one automated production process. Round insulated inductor wire is processed with stripped ends, body coiling and the legs bent at 90 degrees. The design telescopes on itself in the assembly to maximize the amount of wire within the inductor housing.

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